ethernet

  1. Making & Mending - DIY Ethernet Cables

    Ethernet is one of the most important types of cables today, being used to connect all manner of technology around the world to the Internet. While many stores today have pre-made ethernet cables available, sometimes another option is needed. Users may need a cable in an unusual size or just need to replace a broken connector. This guide will show users how to put an RJ45 connector onto the end of bare ethernet cable.

    Before jumping into the main guide, there is an easy fix if you have a connector where the release tab broke off. When the tab breaks, the cable will not lock into place and have trouble maintaining a connection. This can be easily fixed with a Quick Snap Latch, which is a much easier repair than replacing the whole connector. If a broken latch is the only issue, grab one of those for a simple repair that will only take a few seconds.

    A video guide detailing the below steps can be found at the bottom of the article.

    Step 1: Gathering the Supplies

    There are a few simple supplies that will be needed for an installation or repair. The key components are the bare ethernet cable and the RJ45 connectors. Beyond that, just a few tools are needed. A cable stripper and modular crimper are essential in any scenario. A pair of

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  2. Crimp Tools

     

    Crimp tools, also called crimpers, are used to crimp connectors onto bare wire when assembling a cable. There are a few different versions of crimp tools, depending on how the crimper is made and what type of cable it was designed for.

     

    How Do Crimp Tools Work?

     

    Using a crimp tool is fairly simple. First, a cable must be stripped to expose the metal wire inside. Then the metal wire(s) are inserted into the connector. Single conductor cables (coax) are easier to use than multi-wire cables like ethernet or phone lines (additional details below). Once the wires are inserted, put the connector inside the crimp tool and squeeze the handle. The pressure applied by the crimper will tighten the connector to keep it in place.

     

    Manual vs. Ratchet Crimpers

     

    There are two main types of crimpers, manual and ratchet. Manual crimpers are powered completely by hand. The amount of pressure they can apply to a connector depends entirely on how hard you squeeze the handle. Manual crimpers are harder to use than ratchet crimp tools but are also less expensive. Generally, a manual crimper is the way to go if you plan on using the tool infrequently or for a small number of cables.

    Ratchet crimpers are built using ratchets, which allow extra pressure to be applied when crimping. The extra power of a ratchet makes crimping much easier, requiring less raw strength for each individual crimp. This makes ratchet crimpers ideal for frequent usage or when you need to assemble many cables.

     

    Coaxial Crimp Tools

     

    Coaxial crimp tools are rated based on the type of cable they can be used with. The type of connector you are using does not impact whether a tool will be compatible. Since the metal ring where the connector meets the

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  3. American Wire Gauge (AWG)

    American Wire Gauge (AWG)

    What is American Wire Gauge (AWG)?

    American Wire Gauge (AWG, sometimes called the Brown & Sharpe wire gauge) is the standardized wire gauge system used to measure the size of electric conducting wire in the United States since 1857. AWG refers to wire made with a solid metal core. It is represented as a simple number that is calculated by finding the radius of the wire, squaring that number, and multiplying it by pi (AWG = πr²). The smaller the number is, the thicker the cable will be.

    Stranded wire is also commonly referred to using AWG, but it a little more complex. Because standard cables are made using multiple wires instead of a single solid core, they can be given multiple numbers. For example, a cable called “24 AWG (7x32)” means that the overall outer diameter is 24 AWG but on the inside, the cable has seven 32 AWG wires.

    Common Wire Gauges

    Certain types of cables will always be the same AWG. For example, RG58 cable is always made as a 20 AWG cable regardless of manufacturer. Coax cables tend to be the same size across the board with different connectors made for the different kinds of cables. There are a few exceptions, such as cables with Quad Shielding being a little thicker and needing special connectors, but these are few and far between.

    On the other side of that, there are some cables that come in different variants and as a result, can have different AWGs. Ethernet cable is a prime example for this. Standard ethernet cable is typically 23 or 24 AWG from most manufacturers. However, you also have versions like

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  4. Ethernet Cables

    Ethernet is one of the most common types of cables, used to connect devices like computers and routers to the Internet. The end of an ethernet cable, an RJ45 connector, looks similar to the end of a phone cable, an RJ12 modem cable, but bigger. While phone cables have four to six wires on the inside, ethernet cables use eight. Ethernet cables come in both solid and stranded variants.

    Ethernet Categories

     

    There are a few different variations of ethernet, the foremost being the cable category. This type of cable is abbreviated as “Cat#”, with higher numbers being newer versions of ethernet capable of faster signal speeds. These categories are defined by the Institute of Electrical and Electronic Engineers (IEEE).

     

    Cat5e

     

    Cat5e is an upgraded version of the original Cat5 cable and the current standard version of ethernet. It is capable of data speeds up to 1 Gbps (gigabyte per second) with a bandwidth of 350 MHz (MegaHertz).

     

    Cat6

     

    Cat6 is the next step up and will become the new standard once Cat5e is inevitably phased out. These can support speeds up to 10 Gbps, ten times faster than Cat5e, with bandwidth of 550 MHz. Currently, this level of speed is overkill for at-home use. They are more common in facilities setting up basic networks, like small businesses or schools.

     

    Cat6a

     

    Cat6a (“a” meaning “augmented”) have the same 10 Gbps maximum speed as Cat6 but better overall performance, including a 750 Mhz bandwidth. These cables are thicker and better shielded, reducing signal interference and allowing them to retain high signal speed over

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  5. Cable Jackets

    There are a few key terms that apply to all cables, one of the main ones being the type of jacket a cable uses. The jacket is the exterior of the cable and can be made from a variety of materials. It is important to ensure that any cable has the appropriate jacket for the location it will be installed.

    PVC

    PVC (Polyvinyl Chloride), also called CMR (Communications Multipurpose, Riser), cable is the most common cable jacket. This is the type of jacket on a standard cable that you could find off-the-shelf at a store. They are designed with a degree of fire resistance to stop flames from traveling along the cables and spreading through buildings in the event of an emergency. Beyond that, PVC has no special features.

    Plenum

    Plenum cables adhere to more strict fire codes than PVC. Commonly used inside walls, ceilings, and floors, plenum cables let off non-toxic smoke when they burn. Fire safety codes often require plenum cables for commercial buildings. If you are unsure whether you need plenum cables, check with your local fire marshall.

    Outdoor

    Outdoor-rated cables are designed to be used outside, as the name implies. Used in areas such as rooftops and the sides of buildings, these cables are built to hold up against conditions that indoor cables cannot withstand, such as UV radiation (sunlight) and rainwater. If you are putting any type of cable outside, you must use a cable

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  6. Solid vs. Stranded Cables

    Some types of cables can be either solid or stranded. These terms both refer to the metal core at the center of the cable and are options for ethernet cables as well as some coax cables. Solid cables are made from solid metal while stranded cables are made of many hair-thin strands that are woven together. Each version has a number of advantages and disadvantages over the other.

    Solid

    Solid cables have a core made from a single metal line, typically copper or copper-clad steel. It is the more common of than stranded, being less costly. The single, thick strand of metal is more resistant to damage such as corrosion and makes the cables easy to manufacture. This also renders them more compact, allowing solid cables to be thinner than their stranded counterparts. Despite being thinner, the solid core makes solid cables less flexible than stranded equivalents. If the cable is bent or moved frequently the wear and tear will eventually cause damage. While solid cables are great for applications like in-wall wiring, this limitation makes them the weaker choice for areas that require tight turns.

    Stranded

    Stranded cables are made using a collection of thin wires that are bound together to function as a single line. While more expensive to make, stranded cables are ideal for cramped spaces and places where the cable is moved frequently, such as on vibrating machinery. Stranded cables also having higher attenuation, making them better for short distance runs. Having

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  7. Digital Lighting Management (DLM) Cables

    What is Digital Lighting Management?

    Digital Lighting Management (DLM) is a new, innovative system designed to maximize energy savings in each and every room of any building. In the state of California, DLM is now required to keep buildings up to code. This system will not only meet state codes but exceed their requirements to save energy costs on any electrically powered equipment.

    The cables used for DLM, called Lighting Control Cables, are compatible with a variety of devices, from wall switches to occupancy sensors, to ensure the individuals using the devices are contributing towards your energy savings just as much as your new lighting control cables and DLM system. Even in areas where state codes have not implemented this requirement yet, installing this system now will optimize your energy savings even sooner.

    Cat5e Plenum Digital Lighting Management Cable

    How does Digital Lighting Management work?

    DLM utilizes ethernet cables with RJ45 jacks, similar to a line used between a modem and computer. Designed for easy installation, just plug the cable in and it will be ready to go. Alongside these crucial cables, you will also need a few other pieces of equipment.

    Room controllers are the backbone of any digital lighting management system. Each controller automatically configures your DLM network for top-of-the-line energy efficiency. From there, users can run Lighting Control Cables to other electrical equipment in the building. Some devices are used for direct control, such

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